Data Management System

The beverage industry is highly competitive. You need knowledge systems that empower your people to act. Operations staff must make timely, accurate decisions. To make the right decisions consistently, they must have the right information in the right context—without bias. As they strive to squeeze more efficiency out of the line, plant operations staff must know not only what is happening, but why. With literally thousands of actions occurring every minute on an average can line, it is virtually impossible for operators, technicians, or managers to accurately keep track of the "little" things that, collectively, can amount to significant down time in your facility.

Branded Op-Master, our Data Management System solution, is designed to collect real, relevant data from all of your plant floor machinery and provide the tools necessary to visualize, analyze, and report on it from your own desktop web browser and corporate intranet. The latest version of Op-Master uses Microsoft SQL Server and the most advanced available manufacturing intelligence software: Activplant. Activplant is the leading provider of Enterprise Manufacturing Intelligence systems. This software enables manufacturers to drive performance by collecting, storing, analyzing, and distributing critical information and historical data. This transparency allows plant managers and corporate executives to make faster, more informed decisions to improve operational efficiency, product quality, and plant profitability.

Know, Connect, Track: Empower your people!

The power to:

• Know what your assets are producing in real-time using Production Monitoring
• Know what defects are hindering you from being your customers’ most valued supplier
• Know where the scrap is that keeps you from meeting your financial goals
• Know where to focus your maintenance team for Predictive Maintenance and Downtime Tracking
• Connect your ERP, MRP, and CMMS systems directly to the factory floor
• Track Operational Equipment Effectiveness (OEE) in real-time

A graphical user interface displays Key Performance Indicators (KPIs) and any combination of real-time, historical, or calculated data in a graphical, user-friendly environment. A reporting wizard enables any user to quickly define the basic parameters of a requested report and generate it in real time. Op-Master comes complete with more than 60 pre-authored reports, as well as the flexibility to simply and quickly create your own. Roeslein&Tegron provides specific, customized reports for the can manufacturing industry that display critical KPIs for a line, e.g., Overall Equipment Efficiency, line efficiency, production, downtime, MTBF and MTTR.